Description: Method sheets are an important element in manufacturing. Document tribal knowledge in clear work instructions.
manufacturing software (95) digital work instructions (3) work instructions (3) method sheets (1) method sheet (1) instructions for manufacturing (1)
Skilled labor is hard to find, that is because the work operators do can be very complex. Whether it is assembling or running a machine, there is a great deal of technique involved. Each element of a process requires precision and speed, there is little time for trial and error. Method sheets are intended to be a clear instruction to assist operators in completing a task on time.
Unlike technical prints that do not show operators the sequence of actions, the purpose of method sheets are to capture the tribal knowledge that experience creates. These work instructions need to provide a clear understanding of technique, safety concerns, and quality expectations in a way that any operator could fill in for another.
When you begin to document your process, though engineers can be a great help, it is better to work directly with the operators that build the product. Casually watch what they do and occasionally ask them what they are doing. If the production line isn’t too busy, attempt to build the product yourself with the guidance of the operator - you will quickly learn that you do not possess the same skillset that they do! Note each task that is deemed difficult, or has a critical tolerance, and be sure to record t